What advantages do an automatic sorting machine provide?

2020-10-26 14:53:28

What advantages do an automatic sorting machine provide?

If there is anything a manufacturer, e-commerce company or logistics company wants it is ensuring the quality and reliability of its services are better than competitors. When companies have short delivery times, coupled with high distribution levels, it means that they rely on machinery that are able to not only meet the demands of their customers but also be able to optimise efficiency to the point that they can be competitive.

Automated sorting systems have an essential part to play in making sure products and goods over a variety of industries are not only organised but correctly distributed. Manufacturers, logistic and e-commerce companies understand the accuracy, capacity and speed benefits that automated sorting machines can bring to a production or process line. It is easy to believe that integrating would have some benefits, however, here are a few concrete advantages of automatic sorting machines.

Increased efficiency

Increased efficiency starts with the employees working on the floor. Automated sorting machines can consistently do the same repetitive procedures to a high standard, which then lowers the occurrence of injuries or worse, accidents. When accidents that cause injuries happen, they can result in the affected party having to take the time of, which then raises production or operation costs for the manufacturer.

The benefit for works is the chance to improve their skills in the company, moving away from uninspiring roles which require them to go through the same motions over and over again. Automated sorting systems do not need to take breaks, neither do they need time off. Additionally, they are able to process a larger volume of products and packages in a shorter amount of time.

Reduced costs

When this is combined with an increased throughput rate, reduces costs can offer massive benefits for businesses. While the upfront costs associated with purchasing any piece of automation has to be assessed by a business before any financial commitment is made. This means that it should also be tempered with the associated return on investment. The great thing about an automated parcel sorting machine is the fact that the gaining or return on investment process is not slow, the efficiency gains are nearly instantaneous, meaning that savings will impact the bottom line right away.

Apart from reducing costs due to savings made thanks to reduced wage cost, energy usage can improve thanks to the use of machinery. Energy management becomes streamlined ensuring that effectiveness and energy consumption go hand in hand.

Improved accuracy

In numerous sectors all over the world, accuracy is perhaps the most important factor. Sorting machines have to operate not only quickly but, in a cost, effective manner, whilst ensuring there is never a compromise in quality.

Human error typically plays a significant role in a number of less than accurate incidents that happen in a facility, especially a parcel sorting facility. With the introduction of automated sorting systems, the majority of these concerns are removed. The positive benefit is that operations then become held to a consistently higher standard, which could then increase the visibility of an organisation, bringing in new customers.

Numerous benefits such as a faster-operating speed, increased safety for workers, improved quality and reduced costs are why businesses should consider automatic sorting machines. The ability to sort all types of parcels and products regardless of size and shape means that they are able to seamlessly fit into any operational process, adding significant benefits.

 automatic sorter

Parcel sorting equipment

If you have ever dealt with e-commerce parcels, you can understand that having automated parcel sorting equipment could be the perfect solution to you. Being able to have a productive and user-friendly process can help drastically reduce parcel handling costs. This parcel sorting equipment from Bonray has been designed to small scale cost-efficient automated parcel handling for small and medium businesses. This parcel sorting equipment is based on cross belt technology which enables highly-reliable and space-saving solutions. This parcel sorting equipment is a line sorter and is a typical 30 output line sorter which are able to fit in decently sized space. A parcel sorting equipment can be a cost-effective solution for medium volume parcel handling. The machines can either deliver the parcels to roll containers or to detachable bags depending on the configuration.

This parcel sorting equipment is a high-speed automatic parcel sortation system. When leveraged, it can help increase e-commerce and postal sorting efficiency by at least three times. The parcel sorting equipment from Bonray has been known to offer excellent quality as well as competitive costs.

Look at it this way, after every festival or online shopping promotion, buyers look forward to getting their parcels. However, due to the increasing use of e-commerce sites by people all over the world, these piles of parcels cannot be easily and rapidly sorted by express and postal employees. Parcel sorting equipment comes in as it is able to solve this issue. 

This parcel sorting equipment is one of such in a range of small parcel sorting systems that are able to sort about 20,000 parcels per hour. This can make the difference between ordering your goods online and getting them the very next day or having to wait for a week before you get your order.

What makes up the parcel sorting system?

This parcel sorting system consists of 4 parts:

  • The package Induction

  • The package sorting machine which includes tracks and trolleys (carriers)

  • The chute and outlet

  • The control system

This sorting system is one that can be customised, and it is widely utilised by garment factories and e-commerce warehouses.

What items can be sorted using this parcel sorting system?

It is able to sort hard parcels, boxes, soft parcels and envelopes

What are the specifications of this parcel sorting equipment?

This parcel sorting equipment has a sorting capacity of 12,000 to 24,000 packages per hour. It has a maximum operating speed of 2.5 m/s and the average operating speed is typically 2 m/s. It has a suitable package weight of about 15 kilograms. This means it has been designed to handle packages that are not more than 15 kilograms. 

The average package size is anything within 300 by 500 millimeters. The carrier pitch is 600 millimeters. The outlet pitch measures 700 millimeters or 750 millimeters depending on the specifications used. The carrier size measures 600*600mm or 600*700mm depending on the specifications used. 

When it comes to noise, the parcel sorting machine operates at less than 70 decibels. However, it tends to work at a volume of fewer than 68 decibels. With this parcel sorting equipment, you get a sorting error rate of less than 0.05% which is stellar.

 automatic sorting machine

Automated Mail Sorting machine

Having an automatic sorter like an automatic mail sorting machine can help any logistics business sort through 12,000 to 24,000 parcels each hour. This automatic sorter from Bonray Industrial can be used in a vast array of industries and circumstances, such as postal automation systems, e-commerce warehouses, clothing enterprises and express logistics services, to name a few.

This automatic sorter is most likely the most important and widespread piece of equipment in the express and e-commerce industry. When compared to a tilt tray sorter, an automated mail sorting machine is able to offer a higher sorting accuracy, sorting capacity, an additional saving of space and careful handling of all packages.

The automatic sorter is divided into a small belt conveyor and a main drive belt conveyor which are linked by carriers that are connected together. When a carrier moves to its particular sorting position, the belt is then turned to complete the process of sorting the parcel or goods.

 What are the advantages associated with this automated mail sorting machine?

This modern sorting technology has the ability to effectively improve efficiency during the process of sorting. When compared to the traditional, manual method of sorting, sorting efficiency is increased by 5 times or more. this means that postal parcels and any other goods that require sorting can be done efficiently, thereby reducing staff costs, improving operational efficiency during all the process whilst boosting the economic bottom line of a facility.

Apart from that, when the automated mail sorting machine is compared to the manual sorting method, the combination of information technology, as well as automation, has the ability to lower labour costs by over 50%. This, in turn, effectively improves sorting automation accuracy, thanks to the complete integration of information flow and logistics.

This automated mail sorting system comes with advanced technology, simple structure, easy maintenance, high reliability that is suited to the needs of food, clothing, warehousing and e-commerce industries which could lead to increased economic and social benefits.

Given their flexibility, these automatic sorters can be used in just about any industry that requires constant and error-free sorting of goods and services

 parcel sorting equipment

Automated Mail Sorting Machine Specification:

This parcel sorting equipment has a sorting capacity of 12,000 to 24,000 packages per hour. It has a maximum operating speed of 2.5 m/s and the average operating speed is typically 2 m/s. It has a suitable package weight of about 50 kilograms. This means it has been designed to handle packages that are not more than 50 kilograms. 

The average package size is anything within the following dimensions L <600mm, W: 5mm--350mm, H: 5mm--350mm. The carrier pitch is 600 millimeters. The outlet pitch measures 700 millimeters or 750 millimeters depending on specifications used. The carrier size measures 600*600mm or 800*1200mm depending on the specifications used. 

When it comes to noise, the parcel sorting machine operates at less than 70 decibels. However, it tends to work at a volume of fewer than 68 decibels. With this parcel sorting equipment, you get a sorting error rate of less than 0.05% which is stellar.

E-commerce Parcel Sorting System

An e-commerce parcel sorting system is high precision and high-speed parcel sorting equipment. This system consists of independent sorting conveyor belts which are then installed to the parcel carriers so that they form a closed loop. This e-commerce parcel sorting system is suitable for complicated orders, multiple and various sorting, and high efficiency sorting environments.

The sorter conveyor’s carrier utilises a belt which is Omni-directional. This means that it is able to process two-way unloading and goods carrying. It is able to carry parcels and goods of different sizes, weights, friction coefficient. This ensures that it can enhance the scope of goods handling, the loading and unloading channels can be sped up. What this translates to is a single line being able to handle over 10,000 parcels per hour. This e-commerce parcel sorting system comes with characteristics such as stable and accurate operation, a reduction in manpower and a general improvement in operational efficiency. A parcel sorting system, when compared to a tilt tray sorter has a higher sorting capacity, increased space, sorting accuracy and is better equipped to handle the packages.

Parcel Sorting System Specification

This parcel sorting equipment has a sorting capacity of 12,000 to 24,000 packages per hour. It has a maximum operating speed of 2.5 m/s and the average operating speed is typically 2 m/s. It has a suitable package weight of about 50 kilograms. This means it has been designed to handle packages that are not more than 50 kilograms. 

The average package size is anything within the following dimensions L <600mm, W: 5mm--350mm, H: 5mm--350mm. The carrier pitch is 600 millimeters. The outlet pitch measures 700 millimeters or 750 millimeters depending on specifications used. The carrier size measures 600*700mm or 800*1200mm depending on the specifications used. 

When it comes to noise, the parcel sorting machine operates at less than 70 decibels. However, it tends to work at a volume of less than 68 decibels. With this parcel sorting equipment, you get a sorting error rate of less than 0.05% which is stellar.

Manual Sorting Comparison

 


Manual Sorting

Parcel Sorter

Employees

20

5

Time

6 hours

Within 1 hour

Sorting accuracy

Uncertain

99.99%

Sorting breakage rate 

Uncertain

≤ 0.01%

Automatic sorting machine is the most popular equipment in the e-commerce and express industry. Compared with tilt tray sorter, this package sorting system gets much higher sorting capacity, sorting accuracy, more space-saving and gentle handling about packages.

 automatic sorter

Automatic Sorting System

An automatic sorting system is a tool widely used for automated warehouse sortation, e-commerce sort, postal sort and express sort systems. When compared to a tilt tray sorter, this automatic sorting system is able to achieve a higher sorting accuracy, capacity, additional space and gentler package handling.

Automatic Sorting System specification

This automatic sorting system has a sorting capacity of 12,000 to 24,000 packages per hour. It has a maximum operating speed of 2.5 m/s and the average operating speed is typically 2 m/s. It has a suitable package weight of anything from 0.1 to 15 kilograms. This means it has been designed to handle packages that are not more than 15 kilograms. 

The average package size is anything within the following dimensions L <600mm, W: 5mm--350mm, H: 5mm--350mm. The carrier pitch is 600 millimeters. The outlet pitch measures 700 millimeters. The carrier size measures 800mm. 

When it comes to noise, the parcel sorting machine operates at less than 70 decibels. However, it tends to work at a volume less than 68 decibels. With this parcel sorting equipment, you get a sorting error rate of less than 0.05% which is stellar.

 

How Automation Can Help Logistics

Automation can be defined as the process of utilising numerous control systems to operate or run numerous organisations whilst having minimal human assistance. Thanks to technological advancements, every sector, particularly the e-commerce and logistics sectors, is switching to automation in a bid to ease their workflow. 

Right from the smallest firm to major industries, automation is helping to lower the occurrence of manual errors, whilst ensuring that they are able to be successful in their chosen field. An industry where automation has had one of the most notable impacts is the logistics sector. 

Automation can provide access to improved reports

Automation can help in gaining clear access to reports, as well as helping companies to have a clear record of all pertinent data. Asides the fact that it not only enables companies to get numbers and facts during a calculation and audit, it can also enable logistic companies to keep track of their performance and growth. This means that improvements can be adequately measured and improved upon.

Automation can help improve scalability

Thanks to the numerous powerful tools that automation has provided, the guesswork has been taken out of the transport and logistics industry. Automation has not only enabled the varying business to grow and expand, but it has also help reduce the day to day hassle.

While there are some businesses that hold on to archaic techniques and ways, there are certain businesses that mix this old process with an automated one, creating a semi-automated process.

Automation comes with quite a number of benefits when it is leveraged in the correct way. Automation, for one is scalable and helps reduce human labour. As one of the fastest-growing sectors in the world, logistics can grow even more thanks to appropriate automation implementation.

Automation can help during proper logistics integration

Back-end procedures can benefit from automation as it can be used to improve ship procedure and order fulfillment. These processes help make the entire logistics sector more efficient, thereby helping to reduce the overhead cost of the company. When a supply chain is automated, logistics management is able to concentrate on improving the work process instead of becoming stuff in one particular aspect.

Automation can help meet distribution aims and widen reach

When automation is integrated, these logistics companies are able to achieve their distribution aims in a quicker and more effective manner. apart from that, they also help increase the reach of the company, offering the chance to deliver products into nearly every corner of the world.

 

Automation can help improve customer service

Thanks to automation every aspect of the operational process can be fed into a computer, enabling you to access it any time required. When this happens, there is a reduction in confusion, especially in overall logistics management. This also means that there are fewer concerns of manual errors.

In the e-commerce industry, losing a customer can be an extremely pathetic thing for both the shipping companies and retailers. Automation simplifies processes, as well as provide frontline services assistance.

Given that the customer is receiving a clear cost estimate alongside good service, they become satisfied and that causes the trust they have in that particular logistics and e-commerce situation to grow.

Automation can help reduce the occurrence of expensive errors

Automation assisted logistics can offer quite a lot of convenience in regard to lowering overall operating costs. Errors in the supply chain are extremely prevalent and that causes losses in the e-commerce sector. 

Things such as wrong delivery, shipping deltas, damaged goods are a few examples of expensive errors that can occur. Due to automation integration, these errors have drastically reduced and any e-commerce firm that leverages this can cement their place in a customer’s heart. 

It also gets better when AI is integrated into technology’s I have as a virtual calling software. Via this method, every product specification can get verified by customers before they are shipped out for delivery. 

Additionally, certain logistics are also attracting the use of offshore solutions in a bid to reduce errors typically found in the e-commerce logistics business.  

This means providing an insightful idea of instantaneous rates. Automation has proven to be quite a boon for shippers as it enables them to offer informed shipping rates which are different from those provided by the logistics industry. This is a process that also informs you of the chosen mode of transportation. It also enables retailers to make informed decisions concerning logistics in a more seamless manner. This technique can aid in lowering business costs as well as providing a ballpark of monthly expenses.


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